SUSTAINABLE LUBRICATION CONCEPTS FOR THE METALWORKING INDUSTRY

Mabanol & Mobil™ brand-name quality ✓ longer lubricant and tool life ✓ increased resource efficiency ✓ excellent lubrication services ✓ customised advice ✓

SUSTAINABLE LUBRICATION CONCEPTS FOR THE METALWORKING INDUSTRY

Our lubrication concepts for your company are as individual as your machining processes: tailor-made Mabanol Cut coolants, high-performance Mobil™ slideway oils and other premium brand-name lubricants plus a comprehensive service programme with on site, customised specialist advice.

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In order to develop a tailor-made lubrication concept, our application specialists visit customers and analyse the unique conditions on-site. This includes the machining processes: the severity and type of load, removal rates, required surface quality, material to be machined plus water quality, hardness and origin. The treatment methods currently used, such as skimmers and filter techniques, as well as auxiliary products such as hardening agents and biocides, and the reason for their use also play an important role in our holistic approach, allowing us to develop the optimal lubrication concept for your company.

Our services for the metalworking and processing industry range from a comprehensive coolant service with regular on-site measurements, laboratory analysis, machine cleaning and training to smart fluid control concepts for the continuous monitoring and control of your machinery, right through to the ultra-fine filtration of hydraulic and spindle oils and various technical equipment.

We focus on sustainable solutions to increase resource efficiency and improve occupational safety and environmental protection, to reduce maintenance and repair work and thus to lower your material, energy and disposal costs.

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Benefits for the Metalworking Industry

At a Glance

  • Development of a tailor-made, sustainable lubrication concept
  • Extensive accompanying coolant service programme
  • Customised advice with the personal touch
  • Extended coolant and tool life
  • Matching the products to machining and subsequent processes
  • Avoidance of additional substances & prevention of allergic reactions
  • Reduced top-up volume & reduction in waste generation
  • Increase in resource efficiency & reduction in material, energy and disposal costs
  • Highest levels of occupational safety and environmental protection

 

Product Range

Here you will find an overview of our high-performance products for the metalworking industry. Our application engineers will be happy to help you select the right product for your application.

Coolants and other Metalworking Fluids

Mabanol Cut Coolants

Slideway Oils

  • Mobil™ Slideway Oil Ultra 68
    • High-performance CGLP slideway lubricants with excellent water and aqueous coolant separability and controlled frictional characteristics to reduce stick slip and improve coolant life. Enhanced adhesiveness and machine protection properties. ISO VG 68.
  • Mobil Vactra™ Oil No. Series
    • High-performance CGLP slideway lubricants with excellent demulsibility and controlled frictional characteristics to improve coolant life and eliminate stick slip. ISO VG 32, 68, 150 & 220
  • Mabanol Gear CGLP Series
    • High-performance CGLP slideway lubricants with excellent water and aqueous coolant separability and controlled frictional characteristics to optimise machining processes. Effective impovement of coolant life and elimination of stick slip. Enhanced adhesiveness and machine protection properties. ISO VG 32, 46, 68, 100 & 220.

Spindle Oils

  • Mobil Velocite™ Oil No. Series
    • Premium performance spindle and hydraulic oils with excellent lubrication properties and enhanced oxidation protection as well as effective water separation capacity.
  • Mabanol Spindle Oil FF 68
    • Finely filtered HLP-D hydraulic oil with excellent purity (15/13/10 according to ISO 4406 purity class) particularly suitable for lubricating bearings in motor and high-frequency spindles. 

Hydraulic Oils

  • Mobil DTE 10 Excel™ Series
    • High performance zinc free HVLP hydraulic oils with ultra keep-clean performance and potential to increase hydraulic efficiency by up to 6%. Meet and exceed the high requirements of the Bosch Rexroth Fluid Rating. ISO VG 15-150 (HLP in ISO VG 100 & 150)
  • Mobil DTE™ 20 Ultra Series
    • High performance HLP hydraulic oils with excellent keep-clean and anti-wear properties. Outstanding oxidation and thermal stability. Extended oil life capabilities. Meet and exceed the high requirements of the Bosch Rexroth Fluid Rating. ISO VG 10-100.
  • Mobil™ Hydraulic Oil HLPD Series
    • Zinc free HLP-D hydraulic oils with detergent/dispersant additives. Particularly recommended for optimized lubrication of machine tools where watermied cutting fluids may enter the hydraulic system. ISO VG 32-68.
  • Mobil Nuto™ H Series
    • HLP hydraulic oils with very good anti-wear properties at moderate operating conditions. ISO VG 32-100.
  • Mobil Hydraulic AW Series
    • HLP hydraulic oils with good anti-wear properties at moderate operating conditions. ISO VG 32-68.
  • Mobil DTE™ Oil Named Series
    • HL hydraulic/circulating oils for applications including steam and hydro turbine sets as well as compressors and vacuum pumps with discharge temperatures not exceeding 150°C. ISO VG 32-100.

Gear Oils

  • Mobil SHC™ Gear Series
    • High performance synthetic CLP gear oils with excellent wear and oxidation protection even under severe operating conditions. Extension of oil drain intervals and component lifespan. Potential to improve gear efficiency. ISO VG 150-1000.
  • Mobil SHC™ 600 Series
    • High performance synthetic CLP gear and circulating oils with excellent wear and oxidation protection even under severe operating conditions. Extension of oil drain intervals and component lifespan. Potenial to improve efficiency by up to 3.6%. ISO VG 68-1000. 
  • Mobilgear 600 XP Series
    • High performance CLP gear oils with very good anti-wear properties and excellent load carrying capacity. ISO VG 68-680. 

Compressor Oils

Greases

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Calculating the Refill Concentration for Water-miscible Coolants

Basic Information

Current Concentration

Result

Refill Concentration

%

Refractometer value to be read

 

It is not possible to completely lower the concentration to the desired target concentration.

Please increase the refill volume by partially emptying the tank. If you have any further questions about the procedure, please contact our lubricant experts.

Notes

  • Note the refractometer factor! Current concentration = refractometer reading x refractometer factor
  • Always use at least a 0.5% concentration for replenishment (otherwise there is a risk of reverse emulsion)
  • Always add water first, then the concentrate. Better yet: use a canister and drum mixer!

Lubrication Services for the Metalworking Industry

As part of our HWU Lubtec Fluid Management services, we provide tailor-made lubrication services in order to optimise the availability and service life of your plant, thus increasing productivity while conserving resources.

Our Credentials

Kesseboehmer
Harting